Maintenance CPIM : Certified in Production and Inventory Management V.7 Exam
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Exam Number : CPIM
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Maintenance Inventory questions
Didn’t get an opportunity to be a part of us at Automation reasonable 2021? I don’t learn about you, however one in every of my first questions after any alternate exhibit is all the time, What’s new and cool? – so I consolidated some of my favorite innovations into a curated listing, highlighting the right 5 that i thought would be impactful for quite a lot of customers.
Plex – sensible Manufacturing Platform
Fiix – maintenance management device
755TS Variable Frequency Drives
FactoryTalk® area Gateway
FactoryTalk® energy manager
Plus: “Honorable Mentions”
1. Plex – smart Manufacturing Platform
computer screen creation and/or exceptional in the cloud and scale into full Manufacturing Operations administration and past.
each manufacturing facility has room for more productiveness – even if concerning construction efficiencies, quality, asset fitness, or some thing else. can you see and control the inefficiencies on your manufacturing?
Plex – obtained in June of this yr – is the best single-illustration, multi-tenant SaaS manufacturing platform operating at scale, with over 700 shoppers and managing over 8 billion transactions per day. Plex extends the price chain of manufacturing data into a client’s business business methods… and offers everyone within the operation tools for his or her function to discover productiveness opportunities and implement enterprise guidelines to pressure effects.
seeing that Plex and a number of other newly bought and developed products are cloud-based, let’s do a quick primer on Why cloud? instead of procuring and retaining physical servers, customers access Rockwell Automation’s cloud-based mostly software securely over the internet - enabling agility although quick deployment, obtainable statistics, creative and automatic facets, and sooner payback on the investment. Cloud-based options are also usually “edition-much less” software, which means that clients will in no way must plan for improvements, and they will all the time have entry to the latest elements. Resiliency and redundancy are built-in, leading to ninety nine.99%+ uptime. “Single-illustration, multi-tenant" refers to software developed with one code base and infrastructure that helps distinct valued clientele – resulting in enhanced economies of scale for innovation and can charge, along with a couple of other benefits.
Many organizations have taken their first massive steps in opposition t a digital business sooner than they notion possible, using Plex. The equipment is constructed with the modularity and scalability of the cloud in mind – so you can delivery small with simple creation Monitoring (OEE) or great management and ramp into a Manufacturing Execution device (MES) or full-blown ERP gadget.
nowadays greater than ever, velocity is an unfair abilities in a competitive market. velocity skill getting your mission carried out and seeing results, so that you can flow on to your subsequent venture and not spend time managing an advanced deployment timeline. With a tight closing date, some customers have even implemented a Plex solution over the weekend.
What’s the outcome? A Forrester study concluded that the regular consumer can journey a 412% ROI – attaining payback in <6 months and giving the whole company a typical view of dreams to proceed using future performance advancements.
special shout-out to Lynsey Voter for co-authoring the Plex abstract!
2. Fiix – preservation management gadget
manipulate protection with this cloud-based CMMS, that includes a robust integration hub for computerized workflows and AI-powered analytics add-ons.
renovation is plenty to song – much more so in an getting old manufacturing facility. this is very true when protection crews are anticipated to sustain with an ever-expanding workload. Paper-primarily based programs or other non-person-pleasant programs become growing further work and resulting in missed alternatives for continuous growth. That’s the place Fiix comes in.
Fiix makes it easy for anybody to enter a piece order, manage heaps of belongings, or reside on good of storeroom inventory with simply a number of clicks (each notebook and cell). as soon as all that decent protection statistics is in the equipment, it generates reports and analytics for clients – even dipping into synthetic Intelligence for Predictive preservation with its “materials Forecaster” and “Work Order Insights” … plus “Foresight for Asset efficiency” is coming soon.
The alluring part of bringing Fiix into the Rockwell Automation family unit is how neatly it fits in with their vision for sensible Manufacturing. not handiest does Fiix track maintenance actions, nonetheless it becomes an orchestration tool with its mighty integration hub for all sorts of connections and automated workflows – PLC and SCADA (ex – Allen Bradley, yay!), ERP (ex – SAP and Plex), financial (ex- Sage), Databases (ex – Oracle), and many others.
What’s the advantage of the usage of this technology? overseas records supplier performed a examine to discover. listed below are a few of their findings.:
forty four% greater productive facilities and renovation teams
78% reduced time to fill out work orders
27% discount in mean time between failure
10% decreased creation fees
With expenditures starting at $forty five/user/month (or even a restrained free edition), it’s really price checking out this platform if you might advantage from a more productive upkeep operation.
3. 755TS Variable Frequency Drives – Coming Spring 2022
Predict and extend VFD existence whereas tackling a wider latitude of motor handle purposes. The PowerFlex 755TS brings the “T” platform to lower-horsepower six-pulse drives.
PowerFlex 755T and 755TS - hyperlink
a number of years in the past at Automation reasonable, we announced their step forward PowerFlex755T variable frequency drive, with an superior chipset enabling capabilities like on-board element existence prediction analytics and energy element correction. Say an inside fan will quickly be due for a PM – you can ship a set off to your SCADA, PLC, or CMMS to do whatever thing about it. perhaps you have an argument with vigour component and you need whatever to aid preserve your system in-part… the 755T helps with that very difficulty.
Now, we're saying the enlargement of that “T” platform (which also includes the Medium Voltage 6000T) to include six-pulse drives with the launch of the PowerFlex 755TS collection. the first liberate prioritized higher-horsepower drives, so this expansion is a big deal for a wider latitude of customer applications.
This drive collection comes by means of default with more bendy, high-efficiency handle. This ability that you would be able to use one pressure for greater functions than ever – meaning a tremendous boon to supportability and spares rationalization.
want easier power startup and tuning? using features similar to Adaptive manage, the drive displays computer traits that may exchange over time and immediately compensates for adjustments. This helps you fee the drive quicker and hold it for the lifetime of the power with no tuning professional. It also helps reduce mechanical put on and enrich uptime.
anyway the above usual alternate options, there are some interesting alternatives to be sure your drives ultimate longer than others. Have unexplained screw ups? We regularly see drives back that failed for an unknown purpose. Then, upon additional evaluation, the boards internal the pressure have turn into corroded (or how about that pesky dendrite growth?). The 755TS XT drives have corrosive gasoline insurance plan – combining conformal coating with several extra design enhancements to make these drives rise up to anything universal or unknown gases may well be affecting your VFD life.
4. FactoryTalk® aspect Gateway
Make manufacturing statistics more manageable with a platform to acquire, normalize, structure, and contextualize information in a simple, repeatable fashion.
FactoryTalk part Gateway - hyperlink
Are you spending greater time searching down, organizing, and cleaning manufacturing information than you are basically examining it? do you need to clarify the delineation of IT and OT efforts and force a framework for collaboration round facts assortment?
while FactoryTalk® side Gateway became already released earlier than AF21, there are a couple of key updates (like an MQTT records egress), and many valued clientele buzzed about this product at the reveal. Why? smartly, just about each enterprise collects more records off their production traces nowadays than 5 years in the past. but making that facts usable is a further story. In comes the award-successful FactoryTalk® side Gateway.
edge Gateway handles that statistics normalization procedure in a repeatable way. acquire your records from the edge on a single platform that hyperlinks nicely into your Rockwell PLCs and HMIs, arrange it in a hierarchy via machine category, deliver
it regular devices, and standardize your time stamps all from one utility platform. Upon collection and configuration of records, facet Gateway turns into the point of consolidation to securely send this data to all your different applications – including the cloud.
Your device is already producing a massive volume of facts. It’s time to in fact harness that records to increase your productivity.
5. FactoryTalk® energy supervisor
be mindful power and utility utilization for every system and area of your plant. structure and connect to energy records in an easy and repeatable manner.
FactoryTalk energy supervisor - hyperlink
at the moment you are going to find energy conservation, sustainability desires on Annual reviews, and CEO-speaking-features throughout all industries. accomplishing these initiatives, although, is not a simple assignment. The beginning point to any development is extended visibility and figuring out of your energy usage at product or computer degree granularity.
FactoryTalk® energy supervisor offers visibility to energy usage on the plant floor, in aspect, damaged down by way of site, area, line, or computer. The vigour of FactoryTalk® energy manager is presenting context of energy data – water, air, fuel, electricity & steam (WAGES) – with construction facts. there are lots of power management programs in the marketplace these days, however Rockwell is uniquely placed to support their shoppers. shoppers can power sustainability initiatives with FactoryTalk® energy supervisor due to facts pushed insights around energy optimization areas & eventually (on the roadmap) closed loop manage with carbon footprint reporting.
This solution is unique partly as a result of its built-in integration with FactoryTalk® smart Objects (from a knowledge concentrator). The result is an power monitoring utility to deliver power and creation counsel objects according to an power plant model of the underlying procedure. That capacity gathering statistics which you could have confidence from PLC and SCADA systems is made handy – and you may reach your energy visibility dreams sooner than ever.
FactoryTalk® Hub – FactoryTalk Hub – “Our subsequent, Fueling Your subsequent” - link - A signal of greater things to include Rockwell Automation. subsequent era cloud-primarily based equipment for FactoryTalk®, similar to FactoryTalk® Vault (No can charge, collaboration, company, and backup for automation challenge data), FactoryTalk® Design equipment (No charge, analyze or convert undertaking files), and FactoryTalk® far off entry (far off connectivity to your gadget through Stratix).
Armor PowerFlex – link coming soon. - On computer drive with Embedded IO – Coming quickly. Armor PowerFlex is a sequence of drives you love in an On-desktop form component. This skill which you could mount these drives without an enclosure and not using a worry.
system Emulation –FactoryTalk Logix Echo - hyperlink and Dynamic Digital Twin software – Emulate3D - hyperlink - through their acquisition of Emulate3D, Rockwell has persisted to construct out the capacity to build and check digital controls. At Automation reasonable, one booth confirmed an immersive training experience for a food and beverage new gadget startup. moreover, Rockwell Automation introduced FactoryTalk Logix Echo this yr – a controller emulation for ControlLogix 5580.
Claroty: facet and FactoryTalk AssetCentre Connector - Automation fair 21: New Claroty solutions - Claroty side is a versatile, windows-based mostly side statistics collector that supplies 100% visibility into industrial networks in minutes devoid of requiring community changes, using sensors, or having any physical footprint. The Claroty continual chance Detection (CTD) Connector for FactoryTalk AssetCentre by Rockwell Automation fuses CTD’s operational expertise (OT) visibility with AssetCentre’s records management capabilities.
Studio 5000 Simulation Interface - Studio 5000 Simulation Interface - hyperlink – Leverage physics modeling to increase your controls. join to a simulation tool comparable to MapleSoft or Ansys, both offline for equipment simulation and code testing, or online to mannequin physical procedures for more advantageous handle (say you want to be certain you combine anything competently to keep away from it hardening within the vat, and you need to supply Logix remarks to alter in real time).
Flex 5000 – high Availability (HA) and Analog protection – Flex 5000 I/O - link (suggestions on FlexHA 5000 coming quickly) - They announced two updates to their Flex 5000 I/O platform at Automation fair. Our FlexHA 5000 is designed for built-in manner defense, together with 1715 I/O as a redundant I/O alternative, while assembly essential process wants akin to HART integration, channel isolation and universal I/O. FLEX 5000 analog safety I/O offers built-in safety with systematic capacity as much as SC 3, assembly fail-secure requirements and minimizing downtime hazards. ideal for process functions the place pace/frequency measurement, temperature sensors, force and circulate sensor monitoring are required for useful defense insurance plan.
IEC 61850 Module for ControlLogix techniques - link coming quickly. - Simplify and merge operational records from procedure and power manage techniques with the IEC 61850 module. The IEC 61850 module for ControlLogix® programs is an in-rack product that integrates seamlessly with a library of electrical insurance plan gadgets from Rockwell Automation.
i am hoping you loved this abstract from Automation fair 2021! believe I overlooked anything? Please let me comprehend!
are looking to see more? Don’t forget to discuss with rok.auto/automationfair to try “Automation fair On Demand”! It takes people, procedure, and technology to convey any significant development to your business. There are lots of on-line content – including Keynotes, technology classes, sales space tours, and extra – designed to aid you with all three.
special thanks to folks that helped with the advent and review of this article: Lynsey Voter, Clark Burbidge, Maxwell Goss, Earl stocks, Jim Ehlert, Corrine Pellish, and Alex Holzhausen.