Nortel 922-098 : Communication Server 1000 Rls.5.0 Troubleshooting Exam
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Exam Number : 922-098
Exam Name : Communication Server 1000 Rls.5.0 Troubleshooting
Vendor Name : Nortel
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Nortel Troubleshooting certification
Lighted by means of 1000W Mercury halogen lamps high overhead, MSE's molding room is developed for efficient processing and top of the line production circulation. each press is in a telephone supported by four-element gravimetric blenders; some have robots.
A tourist toured Mid-South Electronics (MSE) on July 5, 1999. He became impressed by means of what he saw whereas exploring the business's starting to be custom contract manufacturing campus in Annville, a small Appalachian city close the Daniel Boone national wooded area in Kentucky's Jackson County. The vacationer filled in exactly two containers in MSE's guest register. below "identify" he signed "invoice Clinton." beneath "Representing" he printed "u . s .."
Annville turned into some of the first stops in President Clinton's New Markets Tour, focusing attention on the untapped economic abilities of areas like rural Appalachia that have yet to share the nation's prosperity. He got here to honor MSE's accomplishments as proof of the respectable that may come from an Empowerment Zone (EZ). Annville is in the Kentucky Highlands EZ, one of the crucial a hit in the nation.
Per capita income in Appalachia is simply seventy one p.c of the countrywide usual, in response to White residence facts. The poverty rate in the three counties within the Kentucky Highlands EZ changed into 33.3 p.c in 1995, greater than twice the countrywide standard. And 57 % of people over 35 have no excessive school diploma. officers at MSE say the unemployment fee within the Annville area was around 13 % when their EZ changed into created in 1994. Thanks largely to their business, it now could be under three %.
Jackson County is populated by Kentuckians who opt to be referred to as "mountain americans," in place of the less fantastic epithets accepted in common vernacular. Jerry Weaver, a Jackson County native, is the ceo of privately held Mid-South Industries Inc. (MSI, Gadsden, AL). MSE is considered one of its many subsidiaries, associates, and joint ventures. Weaver took abilities of EZ tax advantages, financial incentives, and regulatory aid to put money into capital machine and extend MSE. however he certainly not forgot who he changed into, or where he got here from.
there is a superb reason why Weaver calls the Annville web page a campus. He gave his fellow mountain people jobs, however he additionally gave them delight, confidence, and self-recognize via practising. When the business's new working towards classes began three years ago, MSI's sales had been round $a hundred and fifty million. they're $250 million today. At one site on the MSE campus, creation output accelerated 15 % while scrap went down 8 percent over the identical duration. Three years in the past worker turnover become 15 percent. The dropout fee now is below 2 p.c. And, in total, 18 % of its 900 employees bought best attendance awards final 12 months. need to see for your self why these empowered mountain americans impressed the President? register and let's tour.
a fully geared up and neatly maintained area at JCRI is dedicated to a moldmaker apprenticeship software it all started in August 1999.
shown right here is the shop flooring at JCRI, a 23,500-sq-toes working towards facility on the MSE campus. among different things, JCRI houses two vintage Van Dorn presses and 5 practicing rooms to supply laborers with advantageous hands-on working towards.
fingers-on interactive working towards also is practiced on MSE's campus. Moldsetters train for 2 strong weeks appropriate on the Plant #1 store floor. All MSE molding friends ordinary 40 hours of training annually.
Travis Waggoner (standing), an apprentice moldmaker, is also the manager instructor in JCRI's Paulson Room. associates can take the courses any time they want to, both on their personal time or within a shift. JCRI plans to bring in four greater instructors.
internal JCRIOur campus tour starts at 25,300-sq-feet JCR Industries Inc. (JCRI). Eddie Fields, plant supervisor, is their book. JCRI has two vintage Van Dorn Demag presses it inherited from MSE's leading molding plant. they're configured in an L-form so a single associate can be taught to tackle two machines. this is as a result of, like every little thing else at JCRI, these presses are for working towards. JCR stands for Jackson County Rehabilitation.
"We noticed that the best approach they had been going to be successful and take full competencies of their EZ capital investments became through practising their buddies," Fields explains. "i do know what mountain americans can do, but they regularly lack a way of self-value and want some help. we've been able to push their 'on' button with training. it's been the most interesting experience of my entire career."
JCRI properties 5 practicing rooms, but its educational capabilities aren't entirely reserved for MSE friends. The Christian Appalachian Job delivery assignment and the Kentucky branch of adult education share adjoining lecture rooms at JCRI. The doorways are open for schooling in everything from the three Rs and computer talents to getting to know for a GED. the center piece of the practicing software is upstairs on the mezzanine. JCRI calls it the Paulson room.
Interactive training at WorkBefore they came on board, both Fields and Lex Barnett, MSE's molding manager, were frequent with the price of lessons from Paulson training programs Inc. (Chester, CT).
integrated contract manufacturing is the cornerstone on which MSE's molding operation turned into developed. assembly is obtainable for quite a lot of products, together with circuit boards and cable and wire harnesses.
All of Plant #1's VDD presses, ancient and new, had been geared up with superior Pathfinder 5000 controls. Plans demand integrating the Pathfinders into the business's Mattec SPC equipment.
Pulled equipment go through a thorough PM application earlier than they're shelved. The ultimate pictures are connected to the molds when they're eco-friendly tagged. The cabinets can be pulled out to facilitate automatic managing with the business's 10-ton crane. MSE has about seventy five energetic molds.
Presses are fed by means of a centralized brief-exchange drying and substances managing gadget and recycling techniques, both from Milacron.
Mattec plantwide monitoring systems, put in in February, take a seat on handmade stands. part run calculations are run through the Mattecs, which create weekly computing device schedules for JIT deliveries.
both Fields and Barnett agree that the velocity of learning and degree of competencies retention supplied via the interactive approach is a huge improvement. they say buddies can progress at their personal pace in a nonintimidating environment. It took the company simplest 60 days to obtain the payback critical to justify the initial investment in these classes.
"we've mould operators and molding technicians now, instead of machine attendants," Barnett says. "products today ought to be continually best, so you ought to have educated americans working the device. I've considered americans let machines degrade without problems on account of a lack of pastime. Paulson practising receives americans attracted to what they do."
All MSE molding associates standard forty hours of coaching annually. freshmen must birth with the primary four modules. it be up to them to go for extra. No special fiscal incentives are provided for them to take the courses. different buddies in different departments additionally discuss with the Paulson room, in most cases to take the classes in SPC and troubleshooting.
One-third of the funding for JCRI's practising programs came from a former worker, Clyde G. Phillips. JCRI and MSE put up the leisure. Phillips is president of a cooperative competitor on the campus known as Phillips different Cos. His $8 million manufacturing and shipping company runs commonly PVC on 12 Van Dorn Demag presses. It also does insert molding and employs 130, some of whom Phillips admits he stole from MSE. Judy Smith, one more former MSE employee, is inserting up her own molding plant on the campus, known as JC Tech.
internal Plant #1Injection molding turned into a stepchild at MSE's 39,000-sq-feet Plant #1. The company backward-integrated into molding to enrich its vertically integrated contract manufacturing capabilities, which additionally include design engineering, metal stamping, printed circuit board meeting, cable and wire harness meeting, electromechanical assembly, powder coating, device checking out, and shipping. Plant #2, 53,000 sq toes, is a dedicated electronics facility.
A $6 million Plant #1 expansion spurred by way of the company's boom in the tremendous appliance market become recently accomplished. during this facility, MSE operates 14 manufacturing cells constructed around VDD hydraulic and toggle presses. a new a thousand-ton hydraulic Milacron press is a latest addition to what will be a new machine bay across from the VDDs. historical and new, all the VDDs are outfitted with Pathfinder 5000 handle methods. one of the vital cells are serviced by using traverse-robot-based mostly automation stations from Wittmann. all the cells are monitored by a Mattec system, and all are outfitted with Maguire 4-component gravimetric blenders for dealing with components, colorants, regrind, and virgin. Barnett says the Maguire blenders were instrumental in assisting the business cut back scrap via 17 p.c.
Milacron supplied the beside-the-press granulator recycling systems found in each and every phone. Milacron also fitted MSE with a centralized materials handling and drying gadget. all of the pumps, 4000-lb surgebins, dryers, and line-proofed quick-couplings for verifying that the appropriate material goes to the appropriate computing device are behind a bulkhead wall in a room on the a ways conclusion of the flooring. A 60,000-lb silo is outdoor, and an additional is coming.
MSE's biggest market is tremendous appliances. it be a number one brand of ice-making machines, producing up to two million/yr. The company additionally manufactures 90 % of all Lucent cell handsets. A continuous growth group including representatives from all key departments is structured round all of its consumers to ensure each and every is still a consumer for all times.
the longer term at WorkIn addition to managing JCRI, Fields also is president and ceo of Stonewall Jackson mould Inc., a brand new, ultramodern moldmaking plant on the campus. previously, MSE changed into sourcing its tooling from a sister company within the MSI community, Dixie tool & Die Co., which Weaver all started in Gadsden in 1962 and finally constructed into the MSI empire. Stonewall will construct finished molds. Plans additionally call for building a new campus plant dedicated to insert molding. both ventures would require greater associate training.
MSE is also developing a childcare core on the campus, and subsequent yr Fields plans to herald kids from the native public school to tour the flowers and let them see the high-tech opportunities in their home city. moreover, the business plans to achieve ISO certification for its JCRI practicing center. Fields provides that he intends to make use of his Paulson programs as a springboard for his associates to win their SPI Molder Certificates. economic incentives may be provided to stimulate certification hobbies.
"Mountain americans have been frightened of making errors, what with the entire stereotypes," says Fields. "Now, because of their practising programs, they be aware of a way to be taught from any errors they make and add value to their lives. practicing has in reality been a blessing for us all," Fields concludes. President Clinton has the same opinion.
MID-SOUTH ELECTRONICS INC., ANNVILLE, KY
equipment, telecommunications, IT, E/E
Frigidaire, customary electric, Sub-Zero, C-Mac, NuTone, Motorola, Lucent, Lexmark, Nortel
$250 million (complete company income for MSI)
PS (generally), ABS, workstation, HDPE
raw material used:
forty five,000 lb of PS/week
No. of employees:
four 12-hour shifts, seven days/week
Molding machines: MSE Plant #1:
15, 28 to 100 tons, Arburg, Van Dorn Demag, Ferromatik Milacron; JCRI: 2, 150 and 350 ton, Van Dorn Demag
assembly, welding, decorating
ISO 9002, MIL-Q-9858A